Overview
Wire rod coils arrive from Foundry 4.0 and third-party mills, are drawn cold into ribbed reinforcement wire, mesh and binding wire, and leave with a mill test certificate. This page shows the live health of the cold mill system; the operating pages arrive phase by phase.
Cold mill API
Checking…
Database
Checking…
Foundry 4.0 shipment link
Checking…
Build plan
| Phase | Scope | Status |
|---|---|---|
| 1 | Shipment contract with Foundry 4.0 (coils, heat certificates, keyed API) | Done |
| 2 | This system: own database, API, dashboard and HTTPS address | Live |
| 3 | Receiving and coil yard: pull shipments, weigh-in, discrepancies | Next |
| 4 | Shop floor: mesh lines, CRB rib cassettes, wire breaks, die wear, genealogy | Planned |
| 5 | Work orders, QA release, mill test certificate, dispatch | Planned |
| 6 | OEE, trends, IIoT, safety, binding wire and bell annealing | Planned |
Plant model
| Line family | Lines | Product |
|---|---|---|
| Mesh wire / CRB | 3–4 | 4–6 mm ribbed wire, BS 4482; welded mesh, BS 4483 |
| Binding wire | 6–8 | 1.6–2.0 mm, bell annealed (2 bells, 4–6 bases) |
| Nail wire | 10+ banks | Optional, not yet in scope |
Feed: 5.5 and 8.0 mm SAE 1008-class wire rod. 8–12 mm reinforcement is supplied as TMT by Foundry 4.0.